XR680 build/rebuild

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XR680 build/rebuild

Post  xrmanu on Tue Jun 02, 2009 7:11 am

My personal bike:
full rebuild with Falicon rod,680 kit, Applied clamps and CRF steering damper, coated frame etc..
Enjoy. Very Happy
More to come.








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Re: XR680 build/rebuild

Post  Clipity on Tue Jun 02, 2009 8:31 am

That looks great mang. Can't wait to see the finished product.

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Re: XR680 build/rebuild

Post  xrmanu on Tue Jun 02, 2009 9:04 am

Something like this ... but a little different in colors.
I build this one a time a go for a friend. BRP smile


















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Re: XR680 build/rebuild

Post  Clipity on Tue Jun 02, 2009 7:15 pm

I've seen the stuff you posted over on Supermotojunkie.com very nice. 2 thumbs

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+1

Post  Bump on Tue Jun 09, 2009 11:29 am

Great work!

Clipity wrote:That looks great mang. Can't wait to see the finished product.

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Got a link?

Post  Bump on Tue Jun 09, 2009 11:34 am

Got a link to Supermotojunkie?

Clipity wrote:I've seen the stuff you posted over on Supermotojunkie.com very nice. 2 thumbs

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Re: XR680 build/rebuild

Post  xrmanu on Tue Jun 09, 2009 2:15 pm


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Re: XR680 build/rebuild

Post  xrmanu on Sun Jul 19, 2009 3:48 am






















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Re: XR680 build/rebuild

Post  Thumpmeister on Sun Jul 19, 2009 10:28 am

First off, let me just say that is one SICK bike... I'd love to have that...

Secondly, a couple questions;
Did you fab up that rear fender yourself; the stocker w/ like a CR 250 fender?
Did you custom build that header? I've always liked the header wrapped around the other side of the engine design; seemed to make sense w/ the way the exhaust port is angled on that side.
Lastly, is that carb the FCR? It looks like it, but I'm not sure...

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Re: XR680 build/rebuild

Post  xrmanu on Sun Jul 19, 2009 11:23 am

Thx BRP smile

You can find most here:

http://www.supermotojunkie.com/showthread.php?t=83358

The rear fender and panels are from a crf450 '05 : cut and modded to fit,underneath sits the OEM fender (cut).
The carb is a first generation FCR carb (road racing),oval bored to 43mm by the Dutch VHM firm.
I rode the bike today (run in) and the power with the 680 is insane,lifting the front when he comes in the meat of the power (3000 a 4000 rpm) even with 15 x 40 sprockets. 2 thumbs

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Nice work!

Post  Bump on Sun Jul 19, 2009 4:01 pm

Been neat to watch this come along.

Good on ya!

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What tank do you use?

Post  denis on Sun Jul 19, 2009 9:59 pm

iI Manu,

What tank do you use on your XR?

Denis

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Re: XR680 build/rebuild

Post  xrmanu on Mon Jul 20, 2009 12:40 am

It's a Monnier tank with modded '03 CRF shrouds. It's a Swiss firm: http://www.spracing.ch/

In Italia they make alu tanks with CRF '05 shrouds : http://www.blitalia.com/catalogo/dettagli.php?cID=2&pID=5

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Re: XR680 build/rebuild

Post  xrmanu on Sun Aug 02, 2009 4:07 pm

Here are some more pics....






































Specs and mods:

-Base: Honda XR650R model 2000

-Engine: - Falicon rod Xr's only HD bearing
- 680cc cylinder: nicasil plated by Luyten (Wiseco.be)
- Modified 102.4mm Wiseco piston
- 11.5/1 copression
- Hotcams stage 2
- Port and polished head,matched intake
- Knibblewhite valves: intake 1mm oversize,exhaust standard size
- Keihin FCR41 bored to 43mm by VHM.nl
- Advantage performance Flex Jet fuel screw
- Light flywheel
- Hi rev CDI
- Modded Twin Air filter with home designed frame
- Airbox mod
- Red CV4 silicone hoses
- Patevo Exhaust (France)
- Case saver (home design)
- Scott Summers clutch mod with a mix of OEM and HRC springs

-Frame: - OEM frame modded to accept CRF steering damper
- Black coated
- CRF 450 '03 Showa Twin chamber fork with SMJ specs valving
- Moddified Applied CRF clamps
- Universal OS handle bar
- Breaking Wave disks front/rear
- Brembo Billet 4 piston (Titanium) caliper Nissin master (old MotoGP stuff)
- Ohlin shock (SM revalved & resprung)
- Modded red Talon hubs laced with black Excel rims (3.25"/5")
- Customs crash bobins
- 15 x 40 sprockets with RK xvw ring chain
- Modded SDG seat

-Bodywork: - CRF '03 Acerbis shrouds on 7l Monnier tank
- CRF '05 Acerbis modded sidepanels rearfender
- Acerbis SM handguards
- Racetech plastic from Hells.de:
- V face headlight
- SM frontfender
- Extreme led rearlight
- H-one unbreakble clutch lever from Hells.de
- Trailtech Vapor dashboard
- Light Speed carbon fork guards
- Modded Orco Concept (France) carbon engine guard

That's all folks ! BRP smile

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Re: XR680 build/rebuild

Post  feelergaugephil on Wed Oct 21, 2009 9:50 pm

I must say, that's the FINEST xrr I have seen, wonderful work.

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