XR680 build/rebuild
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Re: XR680 build/rebuild
That looks great mang. Can't wait to see the finished product.

Clipity- XRR Jockey
- Joined: 2009-01-20
Posts: 150
Location: Citrus Heights CA.
XR650R Year: 2000

xrmanu- noob
- Joined: 2009-06-02
Posts: 12
Location: Aalst - Belgium
XR650R Year: '00
Re: XR680 build/rebuild
I've seen the stuff you posted over on Supermotojunkie.com very nice. 


Clipity- XRR Jockey
- Joined: 2009-01-20
Posts: 150
Location: Citrus Heights CA.
XR650R Year: 2000
+1
Great work!
Clipity wrote:That looks great mang. Can't wait to see the finished product.

Bump- Forum Moderator
- Joined: 2009-01-28
Posts: 897
Location: California
XR650R Year: 2002
Got a link?
Got a link to Supermotojunkie?
Clipity wrote:I've seen the stuff you posted over on Supermotojunkie.com very nice.

Bump- Forum Moderator
- Joined: 2009-01-28
Posts: 897
Location: California
XR650R Year: 2002

xrmanu- noob
- Joined: 2009-06-02
Posts: 12
Location: Aalst - Belgium
XR650R Year: '00

xrmanu- noob
- Joined: 2009-06-02
Posts: 12
Location: Aalst - Belgium
XR650R Year: '00
Re: XR680 build/rebuild
First off, let me just say that is one SICK bike... I'd love to have that...
Secondly, a couple questions;
Did you fab up that rear fender yourself; the stocker w/ like a CR 250 fender?
Did you custom build that header? I've always liked the header wrapped around the other side of the engine design; seemed to make sense w/ the way the exhaust port is angled on that side.
Lastly, is that carb the FCR? It looks like it, but I'm not sure...
Secondly, a couple questions;
Did you fab up that rear fender yourself; the stocker w/ like a CR 250 fender?
Did you custom build that header? I've always liked the header wrapped around the other side of the engine design; seemed to make sense w/ the way the exhaust port is angled on that side.
Lastly, is that carb the FCR? It looks like it, but I'm not sure...

Thumpmeister- noob
- Joined: 2008-12-09
Posts: 37
Location: Washington
XR650R Year: 2000
Re: XR680 build/rebuild
Thx
You can find most here:
http://www.supermotojunkie.com/showthread.php?t=83358
The rear fender and panels are from a crf450 '05 : cut and modded to fit,underneath sits the OEM fender (cut).
The carb is a first generation FCR carb (road racing),oval bored to 43mm by the Dutch VHM firm.
I rode the bike today (run in) and the power with the 680 is insane,lifting the front when he comes in the meat of the power (3000 a 4000 rpm) even with 15 x 40 sprockets.
You can find most here:
http://www.supermotojunkie.com/showthread.php?t=83358
The rear fender and panels are from a crf450 '05 : cut and modded to fit,underneath sits the OEM fender (cut).
The carb is a first generation FCR carb (road racing),oval bored to 43mm by the Dutch VHM firm.
I rode the bike today (run in) and the power with the 680 is insane,lifting the front when he comes in the meat of the power (3000 a 4000 rpm) even with 15 x 40 sprockets.


xrmanu- noob
- Joined: 2009-06-02
Posts: 12
Location: Aalst - Belgium
XR650R Year: '00
Nice work!
Been neat to watch this come along.
Good on ya!
Good on ya!

Bump- Forum Moderator
- Joined: 2009-01-28
Posts: 897
Location: California
XR650R Year: 2002
What tank do you use?
iI Manu,
What tank do you use on your XR?
Denis
What tank do you use on your XR?
Denis

denis- noob
- Joined: 2009-07-20
Posts: 2
Location: CA
XR650R Year: 2001
Re: XR680 build/rebuild
It's a Monnier tank with modded '03 CRF shrouds. It's a Swiss firm: http://www.spracing.ch/
In Italia they make alu tanks with CRF '05 shrouds : http://www.blitalia.com/catalogo/dettagli.php?cID=2&pID=5
In Italia they make alu tanks with CRF '05 shrouds : http://www.blitalia.com/catalogo/dettagli.php?cID=2&pID=5

xrmanu- noob
- Joined: 2009-06-02
Posts: 12
Location: Aalst - Belgium
XR650R Year: '00
Re: XR680 build/rebuild
Here are some more pics....



















Specs and mods:
-Base: Honda XR650R model 2000
-Engine: - Falicon rod Xr's only HD bearing
- 680cc cylinder: nicasil plated by Luyten (Wiseco.be)
- Modified 102.4mm Wiseco piston
- 11.5/1 copression
- Hotcams stage 2
- Port and polished head,matched intake
- Knibblewhite valves: intake 1mm oversize,exhaust standard size
- Keihin FCR41 bored to 43mm by VHM.nl
- Advantage performance Flex Jet fuel screw
- Light flywheel
- Hi rev CDI
- Modded Twin Air filter with home designed frame
- Airbox mod
- Red CV4 silicone hoses
- Patevo Exhaust (France)
- Case saver (home design)
- Scott Summers clutch mod with a mix of OEM and HRC springs
-Frame: - OEM frame modded to accept CRF steering damper
- Black coated
- CRF 450 '03 Showa Twin chamber fork with SMJ specs valving
- Moddified Applied CRF clamps
- Universal OS handle bar
- Breaking Wave disks front/rear
- Brembo Billet 4 piston (Titanium) caliper Nissin master (old MotoGP stuff)
- Ohlin shock (SM revalved & resprung)
- Modded red Talon hubs laced with black Excel rims (3.25"/5")
- Customs crash bobins
- 15 x 40 sprockets with RK xvw ring chain
- Modded SDG seat
-Bodywork: - CRF '03 Acerbis shrouds on 7l Monnier tank
- CRF '05 Acerbis modded sidepanels rearfender
- Acerbis SM handguards
- Racetech plastic from Hells.de:
- V face headlight
- SM frontfender
- Extreme led rearlight
- H-one unbreakble clutch lever from Hells.de
- Trailtech Vapor dashboard
- Light Speed carbon fork guards
- Modded Orco Concept (France) carbon engine guard
That's all folks !



















Specs and mods:
-Base: Honda XR650R model 2000
-Engine: - Falicon rod Xr's only HD bearing
- 680cc cylinder: nicasil plated by Luyten (Wiseco.be)
- Modified 102.4mm Wiseco piston
- 11.5/1 copression
- Hotcams stage 2
- Port and polished head,matched intake
- Knibblewhite valves: intake 1mm oversize,exhaust standard size
- Keihin FCR41 bored to 43mm by VHM.nl
- Advantage performance Flex Jet fuel screw
- Light flywheel
- Hi rev CDI
- Modded Twin Air filter with home designed frame
- Airbox mod
- Red CV4 silicone hoses
- Patevo Exhaust (France)
- Case saver (home design)
- Scott Summers clutch mod with a mix of OEM and HRC springs
-Frame: - OEM frame modded to accept CRF steering damper
- Black coated
- CRF 450 '03 Showa Twin chamber fork with SMJ specs valving
- Moddified Applied CRF clamps
- Universal OS handle bar
- Breaking Wave disks front/rear
- Brembo Billet 4 piston (Titanium) caliper Nissin master (old MotoGP stuff)
- Ohlin shock (SM revalved & resprung)
- Modded red Talon hubs laced with black Excel rims (3.25"/5")
- Customs crash bobins
- 15 x 40 sprockets with RK xvw ring chain
- Modded SDG seat
-Bodywork: - CRF '03 Acerbis shrouds on 7l Monnier tank
- CRF '05 Acerbis modded sidepanels rearfender
- Acerbis SM handguards
- Racetech plastic from Hells.de:
- V face headlight
- SM frontfender
- Extreme led rearlight
- H-one unbreakble clutch lever from Hells.de
- Trailtech Vapor dashboard
- Light Speed carbon fork guards
- Modded Orco Concept (France) carbon engine guard
That's all folks !


xrmanu- noob
- Joined: 2009-06-02
Posts: 12
Location: Aalst - Belgium
XR650R Year: '00
Re: XR680 build/rebuild
I must say, that's the FINEST xrr I have seen, wonderful work.

feelergaugephil- noob
- Joined: 2009-08-15
Posts: 27
Location: Louisiana 70816
XR650R Year: 2001
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