XR680 build/rebuild
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XR680 build/rebuild
My personal bike:
full rebuild with Falicon rod,680 kit, Applied clamps and CRF steering damper, coated frame etc..
Enjoy.
More to come.




full rebuild with Falicon rod,680 kit, Applied clamps and CRF steering damper, coated frame etc..
Enjoy.
More to come.





xrmanu- noob
- Joined: 2009-06-02
Posts: 20
Location: Aalst - Belgium
XR650R Year: '00
Re: XR680 build/rebuild
That looks great mang. Can't wait to see the finished product.

Clipity- XRR Jockey
- Joined: 2009-01-20
Posts: 154
Location: Citrus Heights CA.
XR650R Year: 2000
Re: XR680 build/rebuild
Something like this ... but a little different in colors.
I build this one a time a go for a friend.









I build this one a time a go for a friend.










xrmanu- noob
- Joined: 2009-06-02
Posts: 20
Location: Aalst - Belgium
XR650R Year: '00
Re: XR680 build/rebuild
I've seen the stuff you posted over on Supermotojunkie.com very nice. 


Clipity- XRR Jockey
- Joined: 2009-01-20
Posts: 154
Location: Citrus Heights CA.
XR650R Year: 2000
+1
Great work!
Clipity wrote:That looks great mang. Can't wait to see the finished product.

Bump- XRR Monger
- Joined: 2009-01-27
Posts: 1130
Location: Canyon Lake, So Cal
XR650R Year: 2002
Got a link?
Got a link to Supermotojunkie?
Clipity wrote:I've seen the stuff you posted over on Supermotojunkie.com very nice.

Bump- XRR Monger
- Joined: 2009-01-27
Posts: 1130
Location: Canyon Lake, So Cal
XR650R Year: 2002
Re: XR680 build/rebuild
http://www.supermotojunkie.com/showthread.php?t=6441
Here you find some stuff...
Here you find some stuff...

xrmanu- noob
- Joined: 2009-06-02
Posts: 20
Location: Aalst - Belgium
XR650R Year: '00

xrmanu- noob
- Joined: 2009-06-02
Posts: 20
Location: Aalst - Belgium
XR650R Year: '00
Re: XR680 build/rebuild
First off, let me just say that is one SICK bike... I'd love to have that...
Secondly, a couple questions;
Did you fab up that rear fender yourself; the stocker w/ like a CR 250 fender?
Did you custom build that header? I've always liked the header wrapped around the other side of the engine design; seemed to make sense w/ the way the exhaust port is angled on that side.
Lastly, is that carb the FCR? It looks like it, but I'm not sure...
Secondly, a couple questions;
Did you fab up that rear fender yourself; the stocker w/ like a CR 250 fender?
Did you custom build that header? I've always liked the header wrapped around the other side of the engine design; seemed to make sense w/ the way the exhaust port is angled on that side.
Lastly, is that carb the FCR? It looks like it, but I'm not sure...

Thumpmeister- XRR Jockey
- Joined: 2008-12-08
Posts: 51
Location: Washington
XR650R Year: 2000
Re: XR680 build/rebuild
Thx
You can find most here:
http://www.supermotojunkie.com/showthread.php?t=83358
The rear fender and panels are from a crf450 '05 : cut and modded to fit,underneath sits the OEM fender (cut).
The carb is a first generation FCR carb (road racing),oval bored to 43mm by the Dutch VHM firm.
I rode the bike today (run in) and the power with the 680 is insane,lifting the front when he comes in the meat of the power (3000 a 4000 rpm) even with 15 x 40 sprockets.
You can find most here:
http://www.supermotojunkie.com/showthread.php?t=83358
The rear fender and panels are from a crf450 '05 : cut and modded to fit,underneath sits the OEM fender (cut).
The carb is a first generation FCR carb (road racing),oval bored to 43mm by the Dutch VHM firm.
I rode the bike today (run in) and the power with the 680 is insane,lifting the front when he comes in the meat of the power (3000 a 4000 rpm) even with 15 x 40 sprockets.


xrmanu- noob
- Joined: 2009-06-02
Posts: 20
Location: Aalst - Belgium
XR650R Year: '00
Nice work!
Been neat to watch this come along.
Good on ya!
Good on ya!

Bump- XRR Monger
- Joined: 2009-01-27
Posts: 1130
Location: Canyon Lake, So Cal
XR650R Year: 2002
What tank do you use?
iI Manu,
What tank do you use on your XR?
Denis
What tank do you use on your XR?
Denis

denis- noob
- Joined: 2009-07-19
Posts: 2
Location: CA
XR650R Year: 2001
Re: XR680 build/rebuild
It's a Monnier tank with modded '03 CRF shrouds. It's a Swiss firm: http://www.spracing.ch/
In Italia they make alu tanks with CRF '05 shrouds : http://www.blitalia.com/catalogo/dettagli.php?cID=2&pID=5
In Italia they make alu tanks with CRF '05 shrouds : http://www.blitalia.com/catalogo/dettagli.php?cID=2&pID=5

xrmanu- noob
- Joined: 2009-06-02
Posts: 20
Location: Aalst - Belgium
XR650R Year: '00
Re: XR680 build/rebuild
Here are some more pics....



















Specs and mods:
-Base: Honda XR650R model 2000
-Engine: - Falicon rod Xr's only HD bearing
- 680cc cylinder: nicasil plated by Luyten (Wiseco.be)
- Modified 102.4mm Wiseco piston
- 11.5/1 copression
- Hotcams stage 2
- Port and polished head,matched intake
- Knibblewhite valves: intake 1mm oversize,exhaust standard size
- Keihin FCR41 bored to 43mm by VHM.nl
- Advantage performance Flex Jet fuel screw
- Light flywheel
- Hi rev CDI
- Modded Twin Air filter with home designed frame
- Airbox mod
- Red CV4 silicone hoses
- Patevo Exhaust (France)
- Case saver (home design)
- Scott Summers clutch mod with a mix of OEM and HRC springs
-Frame: - OEM frame modded to accept CRF steering damper
- Black coated
- CRF 450 '03 Showa Twin chamber fork with SMJ specs valving
- Moddified Applied CRF clamps
- Universal OS handle bar
- Breaking Wave disks front/rear
- Brembo Billet 4 piston (Titanium) caliper Nissin master (old MotoGP stuff)
- Ohlin shock (SM revalved & resprung)
- Modded red Talon hubs laced with black Excel rims (3.25"/5")
- Customs crash bobins
- 15 x 40 sprockets with RK xvw ring chain
- Modded SDG seat
-Bodywork: - CRF '03 Acerbis shrouds on 7l Monnier tank
- CRF '05 Acerbis modded sidepanels rearfender
- Acerbis SM handguards
- Racetech plastic from Hells.de:
- V face headlight
- SM frontfender
- Extreme led rearlight
- H-one unbreakble clutch lever from Hells.de
- Trailtech Vapor dashboard
- Light Speed carbon fork guards
- Modded Orco Concept (France) carbon engine guard
That's all folks !



















Specs and mods:
-Base: Honda XR650R model 2000
-Engine: - Falicon rod Xr's only HD bearing
- 680cc cylinder: nicasil plated by Luyten (Wiseco.be)
- Modified 102.4mm Wiseco piston
- 11.5/1 copression
- Hotcams stage 2
- Port and polished head,matched intake
- Knibblewhite valves: intake 1mm oversize,exhaust standard size
- Keihin FCR41 bored to 43mm by VHM.nl
- Advantage performance Flex Jet fuel screw
- Light flywheel
- Hi rev CDI
- Modded Twin Air filter with home designed frame
- Airbox mod
- Red CV4 silicone hoses
- Patevo Exhaust (France)
- Case saver (home design)
- Scott Summers clutch mod with a mix of OEM and HRC springs
-Frame: - OEM frame modded to accept CRF steering damper
- Black coated
- CRF 450 '03 Showa Twin chamber fork with SMJ specs valving
- Moddified Applied CRF clamps
- Universal OS handle bar
- Breaking Wave disks front/rear
- Brembo Billet 4 piston (Titanium) caliper Nissin master (old MotoGP stuff)
- Ohlin shock (SM revalved & resprung)
- Modded red Talon hubs laced with black Excel rims (3.25"/5")
- Customs crash bobins
- 15 x 40 sprockets with RK xvw ring chain
- Modded SDG seat
-Bodywork: - CRF '03 Acerbis shrouds on 7l Monnier tank
- CRF '05 Acerbis modded sidepanels rearfender
- Acerbis SM handguards
- Racetech plastic from Hells.de:
- V face headlight
- SM frontfender
- Extreme led rearlight
- H-one unbreakble clutch lever from Hells.de
- Trailtech Vapor dashboard
- Light Speed carbon fork guards
- Modded Orco Concept (France) carbon engine guard
That's all folks !


xrmanu- noob
- Joined: 2009-06-02
Posts: 20
Location: Aalst - Belgium
XR650R Year: '00
Re: XR680 build/rebuild
I must say, that's the FINEST xrr I have seen, wonderful work.

feelergaugephil- noob
- Joined: 2009-08-14
Posts: 27
Location: Louisiana 70816
XR650R Year: 2001
Re: XR680 build/rebuild
PLease compare the performance between the 650 and 680 kit.
What compression are you running?
What compression are you running?
AURORA- XRR Freak
- Joined: 2008-12-09
Posts: 349
Location: PHOENIX
XR650R Year: 2003
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